Guinea Pilot Model

Deposit Price: $5 Million

Pilot model for Guinea, accounting for regional factors such as import logistics, local labor costs, and site preparation differences. This innovative solution transforms waste into valuable resources through advanced pyrolysis and carbonization technologies.

Feedstock Composition

60% plastics, 20% organic waste

Focus Areas

Small-scale demonstration for plastic-to-diesel & biowaste-to-electricity

Timeline

Installation ~60 days, training & commissioning ~7 days

Start Your Pilot

Pilot Model Equipment Overview

Our comprehensive pilot model features state-of-the-art equipment designed for maximum efficiency and environmental sustainability. The integrated system combines plastic-to-oil conversion with biowaste-to-electricity generation, creating a circular economy solution.

Catey Plastic-to-Oil Machine

Advanced pyrolysis technology converts plastic waste into valuable diesel fuel through controlled thermal decomposition.

Distillation Unit

Refines pyrolysis oil into high-quality diesel, kerosene, and other valuable petroleum products.

BioWaste-to-Electricity Machine

Converts organic waste into biochar and syngas for electricity generation and soil improvement.

Catey Plastic-to-Oil Machine + Distillation

Our advanced plastic-to-oil system turns plastic waste into valuable pyrolysis oil through a sophisticated thermal process, which is then refined into diesel and other fuels through our integrated distillation unit.

01

Feed Plastics

Feed plastics into the machine reactor for processing

02

Pyrolysis Process

Heat the plastics without oxygen (pyrolysis) to break down into oil, syngas, and carbon black

03

Oil Collection

Collect the pyrolysis oil and send it to the distillation skid

04

Distillation

Separate oil into diesel, kerosene, and heavy oil residue

Daily Processing Capacity

  • 12-16 tons of plastic processed daily
  • 6.4-8.0 tons of pyrolysis oil produced
  • 4.8-5.6 tons of carbon black generated
  • 1.6-2.4 tons of syngas used internally

~6 tons of diesel per unit per day

Catey BioWaste-to-Electricity Machine

Our innovative biowaste processing system transforms organic waste including food waste, biomass, and landfill organics into valuable biochar and syngas through advanced carbonization technology.

Organic Waste Input

Food waste, biomass, and landfill organics

Carbonization Process

Heat without oxygen to carbonize materials

Biochar Production

Solid biochar for soil improvement

Energy Generation

Syngas for heating and electricity

6-8

Tons Biomass Input

Daily processing capacity

2

Tons Biochar

Solid output for soil improvement

2-3

Tons Gas

For heating and electricity generation

Detailed Shipping & Logistics Breakdown

Comprehensive logistics planning ensures smooth delivery of equipment from manufacturer to installation site, accounting for all international freight, handling, and transportation requirements.

International Freight

  • Ocean freight from manufacturer port to Port of Conakry
  • 20-40 ft container shipping
  • Loading & securing units at origin port
  • Container rental and handling fees
  • Shipping insurance coverage
  • Hazardous material handling for distillation skid

Port Handling & Customs Clearance

Port Handling at Destination

  • Unloading containers at Port of Conakry
  • Port handling charges: stevedoring, crane usage
  • Temporary storage at port for customs clearance
  • Terminal handling fees (THC)

Customs Clearance & Duties

  • Import duties & taxes (5-15% of CIF value)
  • Customs agent fees
  • Inspection fees for machinery and oil equipment
  • Documentation: bill of lading, commercial invoice, packing list
  • Certificate of origin processing

Inland Transportation & Equipment Handling

1

Inland Transportation

  • Trucking from port to site (50-100 km typical)
  • Heavy-lift trucks for oversized equipment
  • Fuel and driver costs
  • Escorts or permits for oversize loads
  • Unloading at site using local crane or rigging
2

Equipment Handling & Storage

  • Temporary on-site storage before installation
  • Security & weather protection
  • Small site crane or forklift rental
3

Contingency Planning

  • Unexpected port delays and demurrage charges
  • Minor customs or transport surcharges
  • Additional handling fees

Installation, Training & Commissioning

Our comprehensive installation process ensures proper setup, testing, and operator training for optimal system performance. Expert engineers provide on-site support throughout the entire commissioning phase.

Mechanical Installation

Equipment positioning, foundation work, and component assembly

Electrical & Instrumentation

Wiring, control systems, and sensor installation

Piping & Connections

Pipeline installation and auxiliary system connections

Training & Support

Operator training and engineer supervision

Mechanical Installation Process

01

Equipment Unloading

Unloading equipment from trucks using cranes and specialized lifting equipment

02

Positioning & Leveling

Positioning and leveling plastics pyrolysis & organic carbonization machines

03

Foundation Securing

Securing units to reinforced concrete foundations with proper anchoring

04

Component Assembly

Assembly of moving components: conveyors, screw feeders, rotating reactors

05

Distillation Setup

Installation of distillation skid, including piping and support structures

06

System Connections

Connecting exhaust, flue, and ventilation systems with welding and alignment checks

Electrical & Instrumentation Installation

Electrical Systems

  • Wiring of all motors, pumps, and control panels
  • Connection to on-site transformer or grid
  • Wiring and grounding of distillation unit
  • Functional testing of motors, pumps, fans, and alarms

Instrumentation & Controls

  • Installation of sensors: temperature, pressure, flow meters
  • Level sensors and monitoring equipment
  • Control system setup (PLC or SCADA interface)

Piping, Ducting & Auxiliary Connections

  • Installation of oil, tar, and gas pipelines between plastic pyrolysis and distillation skid
  • Installation of water cooling piping and drainage connections
  • Installation of gas exhaust ducts for carbonization machine
  • Leak testing and pressure testing of pipelines
  • Installation of valves, fittings, and expansion joints

Commissioning & Training Phase

Commissioning & Testing

  • Dry-run of equipment without feedstock
  • Functional testing of motors, pumps, conveyors
  • Calibration of sensors, meters, and control systems
  • Trial runs with small quantities of feedstock
  • Temperature, pressure, and feed rate optimization
  • Safety checks: emergency stops, fire suppression, alarms

Operator Training

  • On-site training for 2-4 operators
  • Equipment operation: feeding, monitoring, shutdown
  • Maintenance training: cleaning, lubrication, repairs
  • Safety procedures: PPE, spill containment, emergency response
  • Hands-on operation with supervision during trial runs

Supervision & Engineer Support

On-site engineer provides full installation and commissioning support for 60 days, including daily supervision of assembly, wiring, and piping, troubleshooting and fine-tuning equipment performance, and documentation of commissioning procedures.

Detailed On-Site Preparation

Comprehensive site preparation ensures optimal conditions for equipment installation and long-term operation, addressing all environmental and infrastructure requirements.

Site Preparation

  • Land clearing & debris removal
  • Excavation & leveling for foundations and storage areas
  • Soil compaction and stabilization
  • Temporary access roads for trucks & cranes
  • Drainage planning to prevent flooding
  • Dust control measures (water spraying or covering)

Foundations & Structural Works

Foundation Requirements

  • Reinforced concrete foundations for plants
  • Anchor points for heavy machinery
  • Chemical/oil-resistant flooring in handling zones
  • Platforms for feedstock loading and product collection
  • Safety barriers and handrails around equipment zones
  • Minor steel structures for support if required

Concrete Foundations

Heavy-duty reinforced concrete foundations designed to support equipment loads and vibrations

Safety Platforms

Elevated platforms with safety railings for equipment access and maintenance

Specialized Flooring

Chemical and oil-resistant flooring in critical processing and storage areas

Utilities & Infrastructure

Electrical Systems

  • Electrical connection to local grid or transformer setup
  • Power distribution panels and cabling to all units
  • Outdoor lighting for safe operations
  • Grounding and lightning protection

Water & Drainage

  • Water supply piping for cooling, cleaning, and dust suppression
  • Drainage & wastewater handling system
  • Gas supply for startup or auxiliary heating

Environmental Compliance & Safety

  • Local environmental permits & municipal approvals
  • Emission monitoring systems
  • Safety signage, fire extinguishers, and spill kits
  • Fencing and access control for hazardous areas
  • Personal protective equipment (PPE) for workers
  • Noise reduction measures and secondary containment

Storage & Operational Setup

1

Storage & Operational Setup

  • Designated feedstock storage areas (plastics, biomass)
  • Product storage: pyrolysis oil tanks, biochar bags
  • Syngas handling for energy applications
  • Chemical storage racks (lubricants, solvents, additives)
  • Covered areas for trucks and material handling
  • Loading/unloading ramps and platforms
2

Site Utilities & Support Structures

  • Small on-site office or control room
  • Worker shelters and restroom facilities
  • Tool storage and maintenance workshop
  • Fire safety infrastructure (hydrants, hoses)
  • Emergency evacuation paths
3

Contingency & Miscellaneous

  • Minor unforeseen costs during installation
  • Additional safety equipment or spare parts
  • Minor modifications to foundations, piping, or electrical
  • Consumables (wires, bolts, welding rods, lubricants)

Annual Pilot Model Revenue Estimation

Comprehensive revenue analysis demonstrates the strong financial potential of the Guinea pilot model, with multiple revenue streams from diesel production and biochar sales.

12-16

Tons Plastic Daily

Processing capacity

6

Tons Diesel Daily

Output production

6-8

Tons Biomass Daily

Processing capacity

2

Tons Biochar Daily

Output production

Revenue Calculations

Diesel Revenue Calculation

Assuming diesel price of $1.20 per liter and density of 0.85 kg/L:

6 tons/day × 365 days × $1.20/liter × 1000 kg/ton ÷ 0.85 kg/L = $2,102,400

Biochar Revenue Calculation

Assuming biochar price of $0.80 per kilogram:

2 tons/day × 365 days × $0.80/kg × 1000 kg/ton = $700,800

Estimated Operating Costs & Profitability

Operating Cost Breakdown

20%

Labor Costs

4 operators × $5,000 annually = $20,000

50%

Utilities & Maintenance

Electricity, water, and maintenance = $50,000

30%

Miscellaneous

Contingencies and other costs = $30,000

Project Summary & Financial Overview

Total Annual Revenue

$2.8 Million

Total Operating Costs

$100,000

Net Profit

$2.7 Million

Profit Margin 96%+

96%

These figures indicate a highly profitable operation, assuming steady feedstock supply and stable market prices for diesel and biochar. The Guinea pilot model represents an exceptional investment opportunity with strong environmental and economic benefits.

1

Phase 1: Installation

60-day equipment installation and setup

2

Phase 2: Commissioning

7-day training and system commissioning

3

Phase 3: Operations

Full-scale production and revenue generation