Guinea Pilot Model
Deposit Price: $5 Million
Pilot model for Guinea, accounting for regional factors such as import logistics, local labor costs, and site preparation differences. This innovative solution transforms waste into valuable resources through advanced pyrolysis and carbonization technologies.
Feedstock Composition
60% plastics, 20% organic waste
Focus Areas
Small-scale demonstration for plastic-to-diesel & biowaste-to-electricity
Timeline
Installation ~60 days, training & commissioning ~7 days
Start Your Pilot
Pilot Model Equipment Overview
Our comprehensive pilot model features state-of-the-art equipment designed for maximum efficiency and environmental sustainability. The integrated system combines plastic-to-oil conversion with biowaste-to-electricity generation, creating a circular economy solution.
Catey Plastic-to-Oil Machine
Advanced pyrolysis technology converts plastic waste into valuable diesel fuel through controlled thermal decomposition.
Distillation Unit
Refines pyrolysis oil into high-quality diesel, kerosene, and other valuable petroleum products.
BioWaste-to-Electricity Machine
Converts organic waste into biochar and syngas for electricity generation and soil improvement.
Catey Plastic-to-Oil Machine + Distillation
Our advanced plastic-to-oil system turns plastic waste into valuable pyrolysis oil through a sophisticated thermal process, which is then refined into diesel and other fuels through our integrated distillation unit.
01
Feed Plastics
Feed plastics into the machine reactor for processing
02
Pyrolysis Process
Heat the plastics without oxygen (pyrolysis) to break down into oil, syngas, and carbon black
03
Oil Collection
Collect the pyrolysis oil and send it to the distillation skid
04
Distillation
Separate oil into diesel, kerosene, and heavy oil residue
Daily Processing Capacity
  • 12-16 tons of plastic processed daily
  • 6.4-8.0 tons of pyrolysis oil produced
  • 4.8-5.6 tons of carbon black generated
  • 1.6-2.4 tons of syngas used internally
~6 tons of diesel per unit per day
Catey BioWaste-to-Electricity Machine
Our innovative biowaste processing system transforms organic waste including food waste, biomass, and landfill organics into valuable biochar and syngas through advanced carbonization technology.
Organic Waste Input
Food waste, biomass, and landfill organics
Carbonization Process
Heat without oxygen to carbonize materials
Biochar Production
Solid biochar for soil improvement
Energy Generation
Syngas for heating and electricity

Continuous Operation: Both machines operate continuously, processing raw materials with heat, recycling gas for energy, and outputting products without stopping. Operations are limited only by maintenance, feedstock supply, or cleaning needs.
6-8
Tons Biomass Input
Daily processing capacity
2
Tons Biochar
Solid output for soil improvement
2-3
Tons Gas
For heating and electricity generation
Detailed Shipping & Logistics Breakdown
Comprehensive logistics planning ensures smooth delivery of equipment from manufacturer to installation site, accounting for all international freight, handling, and transportation requirements.
International Freight
  • Ocean freight from manufacturer port to Port of Conakry
  • 20-40 ft container shipping
  • Loading & securing units at origin port
  • Container rental and handling fees
  • Shipping insurance coverage
  • Hazardous material handling for distillation skid
Port Handling & Customs Clearance
Port Handling at Destination
  • Unloading containers at Port of Conakry
  • Port handling charges: stevedoring, crane usage
  • Temporary storage at port for customs clearance
  • Terminal handling fees (THC)
Customs Clearance & Duties
  • Import duties & taxes (5-15% of CIF value)
  • Customs agent fees
  • Inspection fees for machinery and oil equipment
  • Documentation: bill of lading, commercial invoice, packing list
  • Certificate of origin processing

Investment Code Exemption: Special provisions may apply for reduced duties under Guinea's investment incentive programs.
Inland Transportation & Equipment Handling
1
Inland Transportation
  • Trucking from port to site (50-100 km typical)
  • Heavy-lift trucks for oversized equipment
  • Fuel and driver costs
  • Escorts or permits for oversize loads
  • Unloading at site using local crane or rigging
2
Equipment Handling & Storage
  • Temporary on-site storage before installation
  • Security & weather protection
  • Small site crane or forklift rental
3
Contingency Planning
  • Unexpected port delays and demurrage charges
  • Minor customs or transport surcharges
  • Additional handling fees
Installation, Training & Commissioning
Our comprehensive installation process ensures proper setup, testing, and operator training for optimal system performance. Expert engineers provide on-site support throughout the entire commissioning phase.
Mechanical Installation
Equipment positioning, foundation work, and component assembly
Electrical & Instrumentation
Wiring, control systems, and sensor installation
Piping & Connections
Pipeline installation and auxiliary system connections
Training & Support
Operator training and engineer supervision
Mechanical Installation Process
01
Equipment Unloading
Unloading equipment from trucks using cranes and specialized lifting equipment
02
Positioning & Leveling
Positioning and leveling plastics pyrolysis & organic carbonization machines
03
Foundation Securing
Securing units to reinforced concrete foundations with proper anchoring
04
Component Assembly
Assembly of moving components: conveyors, screw feeders, rotating reactors
05
Distillation Setup
Installation of distillation skid, including piping and support structures
06
System Connections
Connecting exhaust, flue, and ventilation systems with welding and alignment checks
Electrical & Instrumentation Installation
Electrical Systems
  • Wiring of all motors, pumps, and control panels
  • Connection to on-site transformer or grid
  • Wiring and grounding of distillation unit
  • Functional testing of motors, pumps, fans, and alarms
Instrumentation & Controls
  • Installation of sensors: temperature, pressure, flow meters
  • Level sensors and monitoring equipment
  • Control system setup (PLC or SCADA interface)
Piping, Ducting & Auxiliary Connections
  • Installation of oil, tar, and gas pipelines between plastic pyrolysis and distillation skid
  • Installation of water cooling piping and drainage connections
  • Installation of gas exhaust ducts for carbonization machine
  • Leak testing and pressure testing of pipelines
  • Installation of valves, fittings, and expansion joints
Commissioning & Training Phase
Commissioning & Testing
  • Dry-run of equipment without feedstock
  • Functional testing of motors, pumps, conveyors
  • Calibration of sensors, meters, and control systems
  • Trial runs with small quantities of feedstock
  • Temperature, pressure, and feed rate optimization
  • Safety checks: emergency stops, fire suppression, alarms
Operator Training
  • On-site training for 2-4 operators
  • Equipment operation: feeding, monitoring, shutdown
  • Maintenance training: cleaning, lubrication, repairs
  • Safety procedures: PPE, spill containment, emergency response
  • Hands-on operation with supervision during trial runs
Supervision & Engineer Support
On-site engineer provides full installation and commissioning support for 60 days, including daily supervision of assembly, wiring, and piping, troubleshooting and fine-tuning equipment performance, and documentation of commissioning procedures.

Contingency Planning: Minor spare parts, consumables (bolts, wires, welding rods, lubricants), and unexpected adjustments to alignment or piping are included in the comprehensive support package.
Detailed On-Site Preparation
Comprehensive site preparation ensures optimal conditions for equipment installation and long-term operation, addressing all environmental and infrastructure requirements.
Site Preparation
  • Land clearing & debris removal
  • Excavation & leveling for foundations and storage areas
  • Soil compaction and stabilization
  • Temporary access roads for trucks & cranes
  • Drainage planning to prevent flooding
  • Dust control measures (water spraying or covering)
Foundations & Structural Works
Foundation Requirements
  • Reinforced concrete foundations for plants
  • Anchor points for heavy machinery
  • Chemical/oil-resistant flooring in handling zones
  • Platforms for feedstock loading and product collection
  • Safety barriers and handrails around equipment zones
  • Minor steel structures for support if required
Concrete Foundations
Heavy-duty reinforced concrete foundations designed to support equipment loads and vibrations
Safety Platforms
Elevated platforms with safety railings for equipment access and maintenance
Specialized Flooring
Chemical and oil-resistant flooring in critical processing and storage areas
Utilities & Infrastructure
Electrical Systems
  • Electrical connection to local grid or transformer setup
  • Power distribution panels and cabling to all units
  • Outdoor lighting for safe operations
  • Grounding and lightning protection
Water & Drainage
  • Water supply piping for cooling, cleaning, and dust suppression
  • Drainage & wastewater handling system
  • Gas supply for startup or auxiliary heating
Environmental Compliance & Safety
  • Local environmental permits & municipal approvals
  • Emission monitoring systems
  • Safety signage, fire extinguishers, and spill kits
  • Fencing and access control for hazardous areas
  • Personal protective equipment (PPE) for workers
  • Noise reduction measures and secondary containment
Storage & Operational Setup
1
Storage & Operational Setup
  • Designated feedstock storage areas (plastics, biomass)
  • Product storage: pyrolysis oil tanks, biochar bags
  • Syngas handling for energy applications
  • Chemical storage racks (lubricants, solvents, additives)
  • Covered areas for trucks and material handling
  • Loading/unloading ramps and platforms
2
Site Utilities & Support Structures
  • Small on-site office or control room
  • Worker shelters and restroom facilities
  • Tool storage and maintenance workshop
  • Fire safety infrastructure (hydrants, hoses)
  • Emergency evacuation paths
3
Contingency & Miscellaneous
  • Minor unforeseen costs during installation
  • Additional safety equipment or spare parts
  • Minor modifications to foundations, piping, or electrical
  • Consumables (wires, bolts, welding rods, lubricants)
Annual Pilot Model Revenue Estimation
Comprehensive revenue analysis demonstrates the strong financial potential of the Guinea pilot model, with multiple revenue streams from diesel production and biochar sales.
12-16
Tons Plastic Daily
Processing capacity
6
Tons Diesel Daily
Output production
6-8
Tons Biomass Daily
Processing capacity
2
Tons Biochar Daily
Output production
Revenue Calculations
Diesel Revenue Calculation
Assuming diesel price of $1.20 per liter and density of 0.85 kg/L:
6 tons/day × 365 days × $1.20/liter × 1000 kg/ton ÷ 0.85 kg/L = $2,102,400
Biochar Revenue Calculation
Assuming biochar price of $0.80 per kilogram:
2 tons/day × 365 days × $0.80/kg × 1000 kg/ton = $700,800
Estimated Operating Costs & Profitability
Operating Cost Breakdown
20%
Labor Costs
4 operators × $5,000 annually = $20,000
50%
Utilities & Maintenance
Electricity, water, and maintenance = $50,000
30%
Miscellaneous
Contingencies and other costs = $30,000

Profitability Analysis
Net Profit = Total Annual Revenue – Total Operating Costs
$2,803,200 – $100,000 = $2,703,200
Profit Margin = (Net Profit / Total Annual Revenue) × 100
($2,703,200 / $2,803,200) × 100 ≈ 96.4%
Project Summary & Financial Overview
Total Annual Revenue
$2.8 Million
Total Operating Costs
$100,000
Net Profit
$2.7 Million
Profit Margin 96%+
96%
These figures indicate a highly profitable operation, assuming steady feedstock supply and stable market prices for diesel and biochar. The Guinea pilot model represents an exceptional investment opportunity with strong environmental and economic benefits.

Important Note: Actual profitability can vary based on factors such as feedstock quality, market demand, and operational efficiency. Regular monitoring and optimization will ensure sustained performance and profitability.
1
Phase 1: Installation
60-day equipment installation and setup
2
Phase 2: Commissioning
7-day training and system commissioning
3
Phase 3: Operations
Full-scale production and revenue generation